The new development in the Riber production machines range has led them to the creation of a linear arrangement for picking wafers supports, and loading inside the vaccum chamber. This system is built on the combination of a linear guiding system fitted at the end of a rotating arm.
The MBE process used in the production of electronic devices requires silicon wafers to be positioned accurately within a high vacuum chamber.
In itself this process highlights a number of challenges with respect to accuracy and smoothness of motion, with the added complication of the need to work at 10-9 mbar. Standard vacuum compatible systems often only work at conditions up to 10-6 mbar.
When engineers at Riber were tasked with sourcing a replacement positioning system, the company turned to HepcoMotion® and its size 34 vacuum bearings. These complete stainless steel products were already proving highly successful in vacuum applications up to 10-6 mbar. To achieve the higher vacuum suitability demanded by Riber, HepcoMotion® used a special vacuum grease within the sealed bearings. This allows the product to operate at higher vacuums for extended process periods without fear of breakdown.
Replacing an in-house unit that was proving unreliable, the solution from HepcoMotion® allows Riber to set the system preload without any play in the mechanism. This ultimately provides much improved repeatability with a level of reliability not previously seen.
In wafer transfer operations, the length of travel can vary, however, Riber’s standard solution calls upon flat SL2 slides (SSM44 x 1000mm long) with two VACSS SJ34C and two VAC SSSJ34E bearings fitted into a special carriage with the rack/pinion providing the drive solution. The configuration has been optimised to furnish Riber with an easy to install package.
Riber now regularly use special bearings based on VAC SS SJ 34 C/E, combined with stainless steel non-spacer slides SS M 44, with stainless steel rack fitted on.
Riber now have a highly reliable solution that gives them the opportunity to vary the frictional resistance to suit the application load and maintain a high level of accuracy. A low friction system is vital if fretting corrosion is to be avoided where stainless steels are running together effectively dry. Any contamination within the chamber would compromise the process leading to a loss of wafers. Only a HepcoMotion® vee guide has been able to provide the level of confidence needed by Riber to satisfy this specialist application.
Today, other developments are underway within the Riber design offfice, involving other Hepco products such as our rings PRT2.